VRR turns into a lean manufacturing organization.
This project started early 2010 and we are assisted by a specialized company in the process.
In short, lean manufacturing principles imply short lead times, a high delivery reliability and quality achieved by the minimization of waste. This philosophy, when executed successfully, should be beneficial for all stakeholders – customers, employees, suppliers.
We started with the implementation of 5S two years ago. This is a technique to create an efficient, structured and clean workplace. A mandatory condition was to create a transparent process which is efficient, flexible and guarantees quality.
In the next six months or so, we will further visualize the workflow, gradually increase the use of standardized components and monitor the key performance indicators (KPI’s).
In just the few months we are discussing lean manufacturing, quite a few changes have been made with a noticeable immediate effect. It is great doing and we are confident that implementation and execution will turn out positively for our customers.
Lean manufacturing, which is often simply known as "lean", is a production practice that considers the expenditure of resources for any goal other than the creation of value for the end customer to be wasteful, and thus a target for elimination. Working from the perspective of the customer who consumes a product or service, "value" is defined as any action or process that a customer would be willing to pay for.
It is important to have continuous education about maintaining standards. When there are changes that affect the 5S program such as new equipment, new products or new work rules, it is essential to make changes in the standards and to provide training.
Basically, lean is centered around preserving value with less work. Lean manufacturing is a variation on the theme of efficiency based on optimizing flow; it is a present-day instance of the recurring theme in human history toward increasing efficiency, decreasing waste, and using empirical methods to decide what matters, rather than uncritically accepting pre-existing ideas.
5S is the name of a workplace organization methodology that uses a list of five Japanese words which start with the letter S – nowadays also when translated into English. The list describes how items are stored and how the new order is maintained. The decision making process usually comes from a dialogue about standardization which builds a clear understanding among employees of how work should be done. It also instills ownership of the process in each employee.